Corrugating Machine
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Realizing high quality and stable productivity required in the world.
Contributing to stabilizing quality of corrugated boards and increasing revenue.
Mitsubishi offers high-speed "STEADY STATER" concept corrugating machines, SH-400 series that boast maximum production speed of 400 meters per minute, as well as diverse lineups, including H series corrugating machines, which can realize optimum productions based on customers' needs. We will propose the best suitable machine according to customers' requirements such as labor saving, less maintenance, and environmental friendliness.
General Specifications
| Model | SH-400 | H-350 |
|---|---|---|
| Maximum speed (Wet-end) | 450m per minute | 380m per minute |
| Maximum speed (Dry-end) | 400m per minute | 350m per minute |
| Maximum paper width | 2,800mm (110.24"), 2,500mm (98.43") | 2,800mm (110.24"), 2,500mm (98.43"), 2,200mm (86.61") |
| Paper roll diameter | 450mm (17.72") - 1,524mm (60.00") | |
| Overall lenght of machinery | approx.130m (426.51') | approx.115m (377.30') |
| Cut-off classification | Double | Single |
| Manufacturable corrugated board | Single wall / Double wall | |
| Manufacturable flute | A · B · C · E · F · G · AB · CB · CE · BE · AA, etc. | |
| Manufacturable paper weight | [Liner] 90g/m² - 440g/m² [Medium] 90g/m² - 280g/m² |
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SH-400 (Double Cut-off type)
SINGLE FACER
60N
60N Single Facer applies Belt Press System that Mitsubishi has more than 30 years experiences eliminating pressure-marks on corrugated boards. Full and Semi automatic cartridge changes are available to adapt as an option. Single cartridge type with forklift is also available. Peripherally heated corrugating rolls are available upon customers' request.
Advantages
60N Single Facer equips with automatic loading and unloading cartridge function with automatic pressure belt support bar in order to achieve the cartridge change within 4 minutes.
Main specifications
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| Model | 60N Single Facer |
|---|---|
| Maximum machine speed | 450m per minute |
| Machine width | 2,500mm (98.43"), 2,800mm (110.24") |
| Standard specifications |
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- Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.
PREHEATER
61N/62N
Wrap roll remote adjustment device and process control function are equipped as standard, the amount of preheating can be optimally controlled. Contributes to labor savings and improve corrugated board quality.
Preheater model 61NT
Advantages
A variety of preheat drum configurations with warp roll on each preheater are available depending on individual customer's needs for flutes and production speeds.
Main specifications
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| Model | 61N Liner Preheater | 62N Medium Preheater | 61NT Triple Preheater |
|---|---|---|---|
| Machine width | 2,500mm (98.43"), 2,800mm (110.24") | ||
| Preheating drum standard diameter | 910mm (35.83") | 500mm (19.69") | 910mm (35.83") |
| Preheating drum optional diameter | 750mm (29.53"), 1,100mm (43.31") |
750mm (29.53"), 910mm (35.83"), 1,100mm (43.31") |
1,100mm (43.31") |
| Standard specifications |
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- Depending on required production speed, single or double type preheat drum will be selected. Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.
MILL ROLL STAND
63N
63N Mill Roll Stand reduces operator work and makes it easier to change paper rolls.
Increase arm opening/closing & lifting speed and shorten the cycle time of paper roll change significantly.
Advantages
It realizes smooth web feeding with excellent tension control up to maximum diameter of paper roll (i.e. 1,524mm diameter roll) at all production speeds in case of light/heavy weight paper rolls.
Main specifications
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| Model | 63N Mill Roll Stand |
|---|---|
| Machine width | 2,500mm (98.43"), 2,800mm (110.24") |
| Maximum paper diameter | 1,524mm (60.00") |
| Minimum paper diameter | 330mm (12.99") for manual chucking 450mm (17.72") for auto chucking |
| Standard specifications |
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- Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.
AUTO SPLICER
63-1N
63-1N Auto Splicer boasts the world's fastest paper splicing speed at 584 m per minute for medium paper. Equipped with tension control system to prevent wrinkles and stabilize paper splice.
Advantages
It realizes stable and reliable splicing performance at variation of production speeds with light/heavy weight of paper rolls equipped with exit roll tension control device.
Main specifications
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| Model | 63-1N Auto Splicer for Liner | 63-1N Auto Splicer for Medium |
|---|---|---|
| Maximum splicing speed | 400m per minute | 584m per minute |
| Machine width | 2,500mm (98.43"), 2,800mm (110.24") | |
| Maximum paper width | 1,524mm (60.00") | |
| Standard specifications |
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- Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.
GLUE MACHINE
65J
The rider roll is placed with the glue applicator roll horizontally to reduce glue splash significantly. The glue amount applied on corrugated boards can be controlled optimally using process commander.
Advantages
The application of positive cell of glue applicator roll brings constant glue amount, reduces glue splashing, and makes cleaning easily. Edge wiper for glue applicator roll is available as an option to reduce glue accumulation on heating plates.
Main specifications
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| Model | 65J Glue Machine |
|---|---|
| Maximum machine speed | 400m per minute |
| Machine width | 2,500mm (98.43"), 2,800mm (110.24") |
| Standard specifications |
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- Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.
DOUBLE FACER
66N
In order to operate various types of paper and flutes stably at high speed, Mitsubishi designs high performance 66N Double Facer incorporating unique technical know-how. It applies non-crushing air bag system to realize stable bonding regardless of flutes and production speeds.
Advantages
The application of thin type heating plates increases heat efficiency and realizes quick heat response and less steam pressure than conventional. Air bag type loading system uniforms forming pressure on corrugated boards. Zero pressure is also available.
Main specifications
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| Model | 66N Double Facer |
|---|---|
| Maximum machine speed | 400m per minute |
| Machine width | 2,500mm (98.43"), 2,800mm (110.24") |
| Standard specifications |
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- Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.
GAMMA CHANGER
67-1N
67-1N Gamma Changer realizes "Gapless Order Change" during productions to change orders without interruption.
Advantages
Water jet type center cutting device with high pressure water pump and edge cutting device realize continuous order changes without production interruption and corrugated board webs are stably running before/after job changeover.
Main specifications
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| Model | 67-1N Gamma Changer |
|---|---|
| Maximum machine speed | 400m per minute |
| Machine width | 2,500mm (98.43"), 2,800mm (110.24") |
| Standard specifications |
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- Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.
SLITTER SCORER
67N
67N Slitter Scorer is adapted tandem configuration and each station equips with two scorer shafts and one slitter shaft. Special scorer head is also available.
Advantages
Lower knives slit and the slitter heads are driven by servo motors, realizing to reduce defective sheets when order changes and to adjust knife height automatically.
Main specifications
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| Model | 67N Slitter Scorer |
|---|---|
| Maximum machine speed | 450m per minute |
| Machine width | 2,500mm (98.43"), 2,800mm (110.24") |
| Maximum box-out | 8 boxes-out (See note 1) |
| Minimum slitting width | 190mm (7.48") |
| Minimum scoring width | 0mm (Minimum width on same shaft: 120mm (4.72")) |
| Standard specifications |
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- 1In case of 2,800mm width machine.
- 2Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.
DOUBLE CUT OFF
68N
68N Double Cut Off is equipped with two pairs of light-weighted knife cylinders with lower inertia to reduce energy consumption and achieve high production speed with high accuracy of cutting.
Advantages
It applies two sets of measuring wheels separately from Cut Off unit located at rotary shear and at infeed conveyor independently to warrant high accuracy of cutting.
Main specifications
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| Model | 68N Double Cut Off |
|---|---|
| Maximum machine speed | 450m per minute |
| Machine width | 2,500mm (98.43"), 2,800mm (110.24") |
| Standard specifications |
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- Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.
DOUBLE STACKER
DE245/DE248
Double Down Stacker dedicated for Mitsubishi corrugating machine is supplied in collaboration with NE Engineering, Italy.
Advantages
Unique "PIN head" and "Squaring Plates" features are applied to realize excellent sheet stack quality.
Main specifications
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| Model | DE245 | DE248 |
|---|---|---|
| Maximum machine speed | 400mm per minute | |
| Machine width | 2,500mm (98.43") | 2,800mm (110.24") |
| Maximum sheet stacking height | First bay: 1,800mm (70.87") Second bay: 2,200mm (86.61") |
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| Minimum stacking sheet width | 160mm (6.30") | |
| Range of stacking sheet length | First bay: 500 - 4,000mm (19.69" - 157.48") Second bay: 500 - 6,000mm (19.69" - 236.22") |
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| Standard specifications |
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- Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.
PRODUCTION CONTROL SYSTEM
Sigma 2000N
Sigma 2000N production control system maximizes the performance of corrugating machine and ensures easy operations with high productivity for frequent order changes and short paper cycles.
Main specifications
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| Model | Sigma 2000N |
|---|---|
| Standard specifications |
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- Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.
Defective Flute Detector (DFD) (Option)
The system is observing running corrugated board web and check the flute height measuring the flute shadow pitch by camera. If the pitch become abnormal, the production control system tracks its point and discharge it after Cut Off automatically without operator's intervention.
Main specifications
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| Model | Defective Flute Detector (DFD) |
|---|---|
| Standard specifications |
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- Specifications and designs are subject to change without prior notice and without any obligation on the part of manufacturer.